Building modular construction units in a factory environment offers many gains in efficiency and quality. But, moving these massive structures from the factory to the build site is a major undertaking that can require enormous effort and expense. Fortunately, modular companies can now forgo traditional methods and lift modular structures without a crane to reduce costs and improve safety. Let’s take a look at how utility column lifts are streamlining modular logistics in our latest video.
Transporting modules — each often measuring 30-74’ long while weighing 20,000-60,000 lbs — is a complicated process. These precisely engineered building components are often outfitted with finished interior components (fixtures, drywall, etc.) and windows, doors, and other breakable utilities, making careful, damage-free transport a priority.
Historically, cranes have been the go-to solution for all the heavy lifting in onsite construction. This is largely because they can hoist heavy materials to significant heights and can reach across large construction sites. But, traditional crane lifting often presents logistical challenges and significant costs — and, it is not always necessary in modular construction.
Time is perhaps the most critical factor. Traditional crane loading is notoriously slow, requiring careful positioning, rigging, and multiple adjustments for each lift. This methodical process, while necessary for safety, creates bottlenecks in production and can significantly delay project timelines.
Crane rental costs can be substantial, often requiring minimum day rates even for brief operations. These costs escalate quickly when weather delays or technical issues extend the rental period beyond initial estimates.
Cranes demand a full crew for operation, including certified operators, signal persons, and riggers. This increased labor requirement not only adds to operational costs but also introduces additional coordination challenges and safety considerations.
At Stream Modular, we’re all about making the complex simple. So, if there is an easier way to lift modular structures that gets the job done quicker and more seamlessly, we’re all about it. Enter our new product: Field Lift Pro™, the perfect utility column lift solution for the modular industry.
While cranes have been the go-to solution for hoisting heavy structures, mobile column lifts offer a simpler alternative. These amazing tools use six hydraulic lifts to elevate modules from the ground up to deck height or back down. There’s no need for additional manpower or heavy duty equipment.
Utility column lifts can lift modular structures smoothly controlled motion. This precise movement ensures that each module, regardless of its size or weight distribution, can be handled with exactness. The synchronized lifting across multiple columns prevents twisting or uneven lifting that could potentially damage the module’s finished components or structural integrity.
The system’s design allows for remarkable efficiency in the loading process. Once a module is elevated, trailers can easily reverse directly under the suspended unit. This streamlined approach eliminates the complex positioning and multiple adjustments often required with lifting via crane, significantly reducing loading times and improving throughput.
Safety is paramount in modular construction, and utility column lifts offer superior control throughout the lifting process. The stable, synchronized lifting mechanism provides better load distribution and reduced risk of unexpected movement. This enhanced control means fewer safety incidents and better protection for both workers and the modules.
Perhaps most compelling is the significant reduction in operational costs. Compared to traditional crane operations, utility column lifts offer:
These financial benefits make utility column lifts an increasingly attractive option for modular construction companies looking to optimize their operations while maintaining high safety standards and quality control.
Mobile lift columns are revolutionizing how modular buildings move from factory to transport. By replacing complex crane operations with this efficient, safe, and cost-effective solution, manufacturers are streamlining their operations while improving their bottom line. Could mobile column lifts be the future of building homes?
Want to learn how mobile column lifts can transform your modular building operations? Contact our modular logistics specialists to discuss how we can bring specialized technology and years of experience to drive efficiencies in your project.
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